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Technical Blogs on machine monitoring

Top 5 Ways to Reduce Machine Downtime in Manufacturing

At the end of every shift, a supervisor fills in the downtime log. Bearing failure — 40 minutes. Material shortage — 20 minutes. Miscellaneous —

Production Monitoring Systems: What They Are, How They Work & How to Choose One

A plant head walks the floor every morning. Machines are running, operators are at their stations, everything looks normal. Then the weekly numbers come in

Unplanned Downtime Calculator

A machine stops at 10:15 AM. The operator waits for the supervisor. The supervisor checks the controller, calls maintenance. Maintenance arrives at 10:31. The fix

What Is Your OEE Really Costing You? The True Financial Cost of OEE Losses

Two plant heads are discussing OEE at an industry event. One says his OEE is 68%. The other says his is 71%. Both nod, both

Hourly Production Report
Hourly Production Report: Format, Template & How to Use It

It’s 5:30 PM. The shift ends at 6. The supervisor checks the production log and realises the line is 47 parts short of today’s target.

Machine Breakdown Analysis

The maintenance technician fixes the VMC for the third time this month. Same machine. Same failure. Different shift. He replaces the part, fills in the