Leanworx SaaS Pricing

1. SaaS End User Pricing per machine per month. Paid annually

Leanworx software modules US$
BASE MODULE: Machine utilization module $75
Add on : Machine productivity module $15
Add on : Operator productivity module $15
Add on : Machine maintenance module $15
Customized Dashboards
Add on : CEO Analytics dashboard on Microsoft Power BI $10
Add on : ANDON display software per screen $10
2. What do you get in the subscription?
  1. Subscription is monthly per machine, billed and payable annually.
  2. Buying the Leanworx BASE MODULE is a must, to start with.
  3. Other add-on software modules are optional and can be added on, anytime later
  4. License to use the selected Leanworx platform modules for a period of one year.
  5. Unlimited online technical support for software-related issues during the license term.
  6. Up to six hours of live online training on the use of the software, at no additional cost.
  7. 500 MB of data storage per machine hosted on Microsoft Azure Cloud services.
  8. All software updates, bug fixes, and minor functional enhancements included at no extra charge.
  9. The license term begins on the activation date and is renewable annually.
  10. Data is stored on Microsoft Azure using global industry-standard security practices.

3. User responsibility and connectivity

3a. Connecting machines without Ethernet

a. The User shall connect required 24-volt signals from the relays, to the IIoT or PLC device. Some indicative signals that are required from the machine relays to capture machine status are shown in the table below:

Machines Type of 24V signals to be provided by User
CNC machines Cycle ON, Cycle OFF (M30), Spindle ON/OFF, Pallet change
Die Casting Die open, die close, ejector pin, auto mode, or any other
Injection Molding Die open, die close, ejector pin, auto mode, or any other
Presses Ram up, Ram down, gauge forward or backward, sensors

b. The User shall be responsible for wiring a IIoT device or a PLC on each applicable machine and shall provide and maintain a continuous, stable power supply necessary for their reliable operation.

c. Leanworx is designed for Do-It-Yourself (DIY) installation using IIoT or PLC by the User’s in-house maintenance personnel. Leanworx shall provide guidance or documentation for such installation; however, responsibility for PLC placement, wiring, electrical connections, machine safety, data accuracy, and any resulting in machine downtime shall remain with the User or any third-party service provider engaged by the User.

d. The User shall ensure that all machines are connected to a LAN supported by an DATA COLLECTOR PC (Intel Core i7 processor, 16GB RAM, 512GB RAID, Windows 11) supported by stable and 24×7 internet connectivity.

e. The user shall provide a TABLET or a PC at every machine with a Browser and Internet connectivity
for machine operator interact with the Leanworx.

f. The User shall provide and install a large television and shall ensure uninterrupted 24×7 broadband internet connectivity for the real time Andon display.

g. The User shall ensure that all site prerequisites, including space, power, safety, access, and site readiness, are fully completed prior to commencement of installation work.

3b. Applicable for Machines with Ethernet Ports

a. The User shall ensure that the Ethernet ports on CNC or PLC systems of the machines are working and the necessary protocols licenses (see below) are enabled by the OEM on the CNC systems.

CNC systems Ethernet Protocol licenses by OEM
Fanuc FOCAS
Siemens, Brother D00 OPC/UA
HAAS NGC, DMG, MAZAK, HURCO Mitsubishi M80 MTConnect
PLC Systems Ethernet Protocol licenses by OEM
Siemens Profibus
Delta, Allen Bradley, Mitsubishi MODBUS, TCP/IP

b. The User shall ensure that all machines are connected to a LAN supported by an DATA COLLECTOR PC (Intel Core i7 processor, 16GB RAM, 512GB RAID , Windows 11 ) supported by stable and continuous internet connectivity.

c. For machines equipped with an operational Ethernet port, the User shall provide a working Ethernet network point at the machine location with continuous power and network connectivity. Leanworx shall configure the software platform and validate receipt of data from the Ethernet interface. Network availability, cabling, switches, firewalls, IT policies, and related infrastructure shall remain under the User’s control and responsibility.

d. The user shall provide a TABLET or a PC at every machine with a Browser and Internet connectivity for machine operator interact with the Leanworx.

e. The User shall provide and install a large television and shall ensure uninterrupted 24×7 broadband internet connectivity for the real time Andon display.

f. The User shall ensure that all site prerequisites, including space, power, safety, access, and site readiness, are fully completed prior to commencement of installation work.

4. Software modules and what they offer

Reports Mobile alerts
MUR1Hourly parts count reportMUA1Shift target shortfall
MUR2Batch-wise production reportMUA2Shift target completed
MUR3Cycle time details reportMUA3Downtime due to specific reason
MUR4Downtime analysis Pareto / pieMUA4Abnormal downtime
MUR5Big downtimes reportMUA5Abnormal cycle time
MUR6Downtimes at shift changeMUA6Abnormal load-unload time
MUR7Historical KPI trendsMUA7Abnormal setup time
MMR4AM completion status reportMUA8Job start / Batch start
PSR2Tool and oil consumption incidentsMUA9Job end / Batch end
PSR3Tool and oil consumption trendPSA1Consumable change
PSR4Energy consumption report
PSR5Energy comparison trend
Dashboards
MUD1Production dashboard – Manager
MUD2Production dashboard – Supervisor
MUD3Machine run status bar
Online Viewing at the operator
PSD2Machines maintenance pdf manuals
PSD3Machine maintenance videos
PSD4One min training videos
PSD5Part drawing
PSD6Process sheet
PSD7Inspection sheet and tools list
PSD8Control charts
PSD9Autonomous Maintenance checklist
Module 2 : Machine Productivity
Reports Mobile alerts
MPR1 OEE, A, P, Q analysis MPA1 Abnormal rejection %
MPR2 OEE, A, P, Q comparison – machines MPA2 Rejection for specific reason
MPR3 OEE, A, P, Q comparison – cells, shops MPA3 Spindle utilization low
MPR4 Revenue loss report MPA5 Part rejected
MPR5 Spindle utilization report MPA6 Machine On / Off
MPR6 Rejection reasons analysis Pareto, Pie MPA7 OEE below target
MPR7 Rejection report MPA8 Spindle utilization below target
MPR8 Plant summary report PSA2 Inspection data
PSR1 Inspection data report PSA3 Inspection done
Dashboards
MPD1 Productivity dashboard – Manager
MPD2 Machine run status bar
MPD3 Quick favourite reports
Module 3 : Operator Productivity
Reports Mobile alerts
OPR1 Operator downtime comparison OPA1 No operator login
OPR2 Operator planned vs actual OPA2 Operator logged in
OPR3 Supervisor efficiency report OPA3 Operator logged out
OPR4 Incentives report for HR OPA4 Production below target
OPA5 Rejection too high
Dashboards
OPD1 Operator scoreboard OPA1 No operator login
OPA2 Operator logged in
Module 4 : Machine maintenance
Reports Mobile alerts
MMR1 Maintenance incidences report MMA1 Machine breakdown
MMR2 MTBF, MTTR, MTTA report MMA2 Ticket not opened
MMR3 MTBF, MTTR, MTTA trend report MMA3 Ticket not closed
MMR4 AM completion status report MMA4 Ticket not approved
Dashboards MMA5 Maintenance started
MMD1 Maintenance dashboard MMA6 Maintenance approved
MMD2 PM pending notification

5. Real-time Andon Board

6. Customized Dashboard

7. Schematic connectivity diagram