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Smarter production, fewer stoppages, and higher margins for high-volume auto parts manufacturing.
Leanworx empowers auto parts manufacturers to achieve real-time production transparency and continuous improvement without the need for additional machines.
Real-Time Insights for Mass Production
Leanworx transforms your auto parts production floor by delivering actionable, real-time insights to tackle the unique challenges of mass production. It helps spot bottlenecks before they slow you down and ensures each shift hits its targets. With Leanworx, your team can focus on keeping quality high and downtime low, even during the busiest production runs.
01
Receive accurate, automatically generated production count data every hour and shift, ensuring your high batch quantities (in thousands) are tracked with precision.
02
Benefit from a macro analysis of downtime reasons, focusing on breakdowns, process adjustments, and tool changes, with the option to drill down into each occurrence. This helps you quickly identify and reduce unplanned downtimes even though setup changes are infrequent.
03
Monitor operator efficiency with detailed reports covering quality, part load times, and setup durations. These reports help you establish incentive programs, target training to improve skills, and ultimately reduce high operator attrition.
04
Get tailored reports that pinpoint late starts or early stoppages during shift changes, key for maintaining steady production cycles of 1 to 5 minutes, and display them on an Andon board for immediate action and work-ethics improvement.
Data-Driven Efficiency for Auto Components
Leanworx transforms your auto parts production floor by delivering actionable, real-time insights to tackle the unique challenges of mass production
01
Utilize machine, part, and operator-wise rejection reports to reduce part rejections caused by process, tooling, or operator skill issues.
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Automatically generate maintenance ticketing reports (MTTA, MTTR, MTBF) and comprehensive OEE trend analyses. Receive mobile/email alerts for abnormal downtime, machine breakdowns, or rejections so you can act swiftly.
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Generate robust reports that not only support ISO 9001 and IATF 16949 compliance but also impress during customer quality and OEE audits.
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Track tool usage patterns and life cycles across machines to prevent premature failures, reduce scrap, and schedule timely tool replacements for uninterrupted production.
From CNCs to HMCs, get full visibility across your metal-cutting floor. Anytime. Anywhere.
Most auto part plants run at just 60–70% OEE. Leanworx helps you unlock the rest , with no new machines.
Frequent setup changes and tool wear account for a quarter of lost time. We track it, so you can reduce it.
Manual reporting hides up to 12% of downtime. Leanworx captures every second , accurately and automatically.
Precision Tracking for High-Stakes Production
Live production tracking to ensure accurate hourly and shift-wise batch reporting
Downtime categorization and drill-downs to reduce losses from breakdowns and tool issues
Operator benchmarking to enable incentives, targeted training, and attrition reduction
Shift-change delay monitoring with daily reports to improve work discipline and output
Rejection analytics to pinpoint machine, part, or operator issues and cut scrap rates
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
A Tier-2 automotive parts manufacturer was losing close to 3 hours of productive time every day due to untracked machine downtime during shift changes. Across 39 CNC machines running three 8-hour shifts, this added up to a 12% reduction in daily output.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
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