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Precision Under Pressure
In metal forming operations, speed, precision, and consistency define your output—and your profitability. Leanworx helps you maximize uptime, streamline tool changes, and reduce rework by making your entire press shop visible and accountable, minute by minute.
Faster Changeovers, Higher Uptime
Frequent die changes and setup delays are the biggest time thieves in metal forming. Leanworx monitors every setup, logs every reason, and helps you cut hours of non-cutting time per week. By turning downtime into data, you can identify patterns, eliminate bottlenecks, and keep your presses running at peak performance.
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Track each press cycle and capture second-level downtime data across forming, stamping, and bending operations.
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Log tool change durations, delays due to prep or misalignment, and analyze recurring issues to reduce non-cutting time.
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Run rejection reports by part, tool, operator, and machine to reduce scrap caused by burrs, cracks, or poor blank alignment.
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Track part load times, consistency, and quality output to enable targeted training and fair, performance-based incentives.
Precision You Can Prove
Slight misalignments cause major rejections in forming operations. With Leanworx, every cycle, every delay, and every tool change is tracked. Giving you the data to reduce variation and boost consistency.
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Automatically report early stoppages, late starts, and extended breaks—displayed daily to improve shop discipline.
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Trigger mobile or email alerts for wear-based maintenance, and track MTTR, MTBF to minimize unplanned press downtime.
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Display real-time performance data with planned vs actual production, availability losses, and productivity benchmarks.
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Prepare detailed productivity, quality, and downtime logs for ISO, IATF, or customer compliance requirements.
What’s Holding You Back on the Shop Floor?
Frequent die and tool changes disrupt production. Leanworx tracks each setup and logs delays to minimize non-cutting time and boost efficiency.
Misfeeds, jams, and material issues kill momentum. Leanworx flags root causes fast so your team can take action before output dips.
Availability dips due to frequent setups and tool maintenance. Leanworx monitors machine status in real time and sends alerts to reduce idle time.
Tool wear and minor misalignments often go unnoticed. Leanworx helps spot deviations early through trend analysis and rejection tracking.
Precision Tracking for High-Stakes Production
Track die changeover time and optimize setup sequences
Log rejections and analyze root causes by tool, operator, or part
Benchmark shift-wise machine uptime and identify productivity gaps
Push real-time alerts for press faults, part jams, or cycle anomalies
Generate audit-ready production and quality reports for compliance
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
An Indian automotive parts manufacturer faced growing challenges in managing operator efficiency and retention. While the company employed over 300 operators and ran 130 CNC lathes and machining centers, there was no reliable way to assess individual performance or reward high productivity. All operators received fixed salaries regardless of skill, discipline, or contribution to output.
A leading exporter of precision-machined castings for railways and off-road vehicles was facing a 15% annual growth in orders. At first glance, the solution seemed obvious: purchase 18 new machines to meet the additional demand. However, this would have required a ₹5.6 crore capital investment that the management was keen to avoid unless absolutely necessary.
A Tier-2 automotive parts manufacturer was losing close to 3 hours of productive time every day due to untracked machine downtime during shift changes. Across 39 CNC machines running three 8-hour shifts, this added up to a 12% reduction in daily output.
In a bustling hydraulic pumps manufacturing plant, one persistent issue was silently draining productivity — each of the 8 HMCs in a specific bay was experiencing one hour of daily downtime, consistently logged as “Waiting for Tool.” With each machine carrying a cost of ₹1000 per hour, the total monthly loss was nearly ₹2,00,000 across those machines.
An aerospace components manufacturer operating 40 CNC machines across three 8-hour shifts faced a puzzling issue: despite running 24 hours a day, output remained far below expectations. Spindle run times, a critical indicator of productivity, averaged only 30%. Yet machines were booked around the clock.
A leading springs manufacturer was facing an invisible yet costly problem: the absence of accurate, real-time production quantity data. Without knowing how many parts were being produced during each shift, they frequently overproduced, leading to inventory build-up and rising holding costs. On other days, they underproduced, causing delivery delays and reactive scheduling.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
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