Contact Us
Every minute lost on your shop floor is profit slipping away. Leanworx machine monitoring software shows you exactly how much you are losing and where all for less than the cost of a cup of coffee.
Inaction costs more than you think—act now.
Earn More. Spend Less. Balance Life.
Every hidden downtime is lost profit. With real-time visibility, problems are fixed instantly, accountability rises, and productivity surges. CEOs gain up to 30% more output from existing resources. No new CapEx - only smarter, faster decisions improving your competitive edge.
Without real-time shopfloor insights, you chase reports, fight fires, and decide based on guesswork. With clear data, chaos turns into control: boosting performance, sharpening decisions, and freezing time. Focus on things that matter, improve work–life balance, and go home on time every day.
Every day without real-time visibility bleeds profits that you’ll never recover. For less than a coffee, you catch idle time, breakdowns, and hidden leaks. You can’t avoid monitoring if you want to be profitable. Ignore it, and you gift your edge to competitors. Costs less than a coffee but saves you Millions.
Operator data can be your most powerful people strategy: revealing performance, driving fair incentives, highlighting training needs, and rewarding discipline. With transparency and recognition, you retain talent, cut attrition, and motivate the true revenue generators of your shopfloor - operators.
Built to Connect. Designed to Scale.
No more data silos. Unify operations data, production data and shift activity with a real-time view so nothing slips through the gaps. Start with one line, one plant, expand at your pace, and move to a fully managed system, assisted by dedicated Leanworx engineers. Multiply the impact. Take action and grow.
Do away with messy cables, expensive servers, and IT hardware that turns obsolete every two years. With Leanworx, there’s no need for internet or IT teams. Your data stays safe, secure, simple to access, and always ready to deliver ROI from existing Capex.
Leanworx is not another software by an IT start-up. It is backed by 200 man-years of manufacturing DNA forged on 1,000+ shop floors. Built by people who understand machine downtime and operator challenges, it cuts jargon, delivers practical insights. Helps CEOs enforce best shop floor practices that unlock hidden capacity every hour.
No more debates on data. Leanworx connects to any machine a CEO wants monitored, legacy or latest, without retrofits or downtime. Setup is plug-and-play, goes live in under 30 minutes. Hassle-free, universal, and fast, it captures production signals seamlessly, gets alerts going to team members so decisions are not delayed, ever.
Leanworx captures live data from machines, people, and processes to give you a single source of truth. Real-time tracking. Zero blind spots. Just accurate insights and fast decisions that keep production moving.
Complete Production Visibility
Stop relying on yesterday’s numbers. Get real-time production data straight from your machines. Monitor output, utilization, and bottlenecks as they unfold, not after the shift ends.
Eyes on the Floor, Even When You’re Not.
Every machine. Every shift. Every second. Track machine status, job progress, and downtime reasons without walking the floor. View live dashboards from any device, no matter where you are.
Insights You Can Act On. Fast.
From data to decisions. Instantly. Get auto-alerts when something goes wrong. Identify root causes, reduce delays, and optimize output with actionable insights, not just raw data.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
Different Roles, Same Clarity.
Production Teams
View real-time machine status, part counts, and downtime reasons at a glance. Respond faster and keep production on track with fewer delays.
Operations Managers
Access shift-wise OEE, downtime patterns, and machine-level trends. Identify gaps in performance and take action without waiting for end-of-day reports.
Maintenance
Get notified the moment a machine goes down. Analyze MTTR, MTBF, and root causes to stay ahead of breakdowns and improve uptime.
Scheduling & Planning
Compare live production data with planned schedules. Adjust workloads, prioritize jobs, and optimize machine availability throughout the day.
Frontline Workers
See live dashboards with machine health, production goals, and alerts. Stay informed and take corrective action when and where it’s needed most.
CEO and decison makers
Get a high-level view of plant performance, productivity, and capacity utilization. Make faster, data-backed decisions from anywhere.
Works with Any Machine. CNC, PLC-based, and conventional machines.
See What Leanworx Looks Like Live.
Book a demo and get a real-time look at your potential productivity gains.
A leading automobile parts manufacturer was struggling with unbalanced and inefficient machine usage. Across their 72 machines — including CNC lathes, VMCs, HMCs, sand moulding systems, and fettling equipment — OEE (Overall Equipment Effectiveness) was inconsistent and underwhelming. For CNC machines, OEE was as low as 32%, while other machines reached only 65%.
A leading springs manufacturer was facing an invisible yet costly problem: the absence of accurate, real-time production quantity data. Without knowing how many parts were being produced during each shift, they frequently overproduced, leading to inventory build-up and rising holding costs. On other days, they underproduced, causing delivery delays and reactive scheduling.
An aerospace components manufacturer operating 40 CNC machines across three 8-hour shifts faced a puzzling issue: despite running 24 hours a day, output remained far below expectations. Spindle run times, a critical indicator of productivity, averaged only 30%. Yet machines were booked around the clock.
In a bustling hydraulic pumps manufacturing plant, one persistent issue was silently draining productivity — each of the 8 HMCs in a specific bay was experiencing one hour of daily downtime, consistently logged as “Waiting for Tool.” With each machine carrying a cost of ₹1000 per hour, the total monthly loss was nearly ₹2,00,000 across those machines.
A Tier-2 automotive parts manufacturer was losing close to 3 hours of productive time every day due to untracked machine downtime during shift changes. Across 39 CNC machines running three 8-hour shifts, this added up to a 12% reduction in daily output.
A leading exporter of precision-machined castings for railways and off-road vehicles was facing a 15% annual growth in orders. At first glance, the solution seemed obvious: purchase 18 new machines to meet the additional demand. However, this would have required a ₹5.6 crore capital investment that the management was keen to avoid unless absolutely necessary.
Learn from our experiences
Why spend lakhs on new machines when your existing ones can give you the same output? The secret lies in
Still chasing paper logs on your shopfloor? It’s slowing you down more than you think. A paperless manufacturing software like
One skipped step, one misplaced part — and an entire batch can fail. But what if your process made mistakes
Shift change delays look small — 10 minutes here, 15 minutes there. But add them up, and you’re losing hours
Audits aren’t paperwork drills – they’re like health check-ups for your factory. Skip them, and small misses can turn into
The most obvious answer to the question “How to increase production capacity in manufacturing” is to buy more machines. This
Frequently Asked Questions
We provide Technical support services are provided ONLINE ONLY, from 9:00 AM to 6:00 PM Monday through Saturday excluding public holidays. All technical issues are resolved by remote support through email, phone and remote support Internet tools like TeamViewer, Anydesk, MS TEAMS and Zoom. You can raise a Tech support ticket on our help portal or simply send us an email to support@leanworxcloud.com.
Leanworx can connect through both.
1. Latest machines with Ethernet ports: Connection is via industrial communication protocols over Ethernet. We support FOCAS, OPC/UA. MTConnect and a host of other protocols.
2. Legacy machines that do not have Ethernet ports: Connection is via industrial grade IIoT device.
Yes, of course. Please fill in the Try for Free link on our website.
Explore our Linkedin posts
Our Linkedin posts explain how identifying and fixing minor losses can lead to major gains in productivity and profitability.
