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Precision demands control.
Leanworx gives aerospace manufacturers real-time visibility into spindle utilization, setup efficiency, and in-cycle downtimes . All while supporting traceability and AS9100 compliance.
Precision Monitoring for Critical Operations
Aerospace manufacturing involves ultra-low batch sizes, long cycle times, and extreme precision with no margin for error.
Every tiny component must meet incredibly tight tolerances, often measured in micrometers to ensure safety and performance in the most demanding environments.
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Track setup, cycle, and shift-change losses with detailed drill-downs into every downtime event.
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Measure spindle utilization on long-cycle parts to reduce idle time and improve throughput.
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Monitor setup durations and tool delays to drive continuous improvement in aerospace workflows.
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Capture operator-wise quality, load times, and setup data to tailor training and incentive programs.
Traceability & Uptime in Aerospace Manufacturing
Leanworx helps you optimize machine availability, identify hidden downtime during inspection or tool changes, and document every production event for full traceability.
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Get daily reports highlighting late starts and early stops to correct shift-change inefficiencies.
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Trigger instant mobile/email notifications for breakdowns, high rejections, or cycle time deviations.
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Use Andon boards to display spindle utilization, downtime, and plan vs. actual in real time.
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Log every part’s production journey to meet AS9100 compliance and simplify customer audits.
Purpose-built for one-off, high-value aerospace components running on VMCs, HMCs, and CNC lathes.
In low-volume aerospace jobs, every part counts. Leanworx helps maximize spindle time and reduce costly errors.
Long cycle times leave no room for blind spots. Leanworx captures every in-cycle pause — inspections, tool changes, fixture tweaks — in real time.
Each setup can take over an hour. We track and analyze them to streamline changeovers and improve availability.
High rework and operator turnover kill throughput. Leanworx enables skill-based training, retention incentives, and quality control per operator.
Precision Tracking for High-Stakes Production
Spindle utilization tracking to optimize machine availability in long-cycle jobs
Setup and tool change tracking to reduce prep time and mid-cycle downtime
Real-time alerts on abnormal rejections or cycle overruns for immediate corrective action
Operator-level performance monitoring for targeted training and incentive planning
Shift delay reports to self-correct productivity losses from late starts or early stops
Traceability for every part — ensuring compliance with AS9100 and customer audit requirements
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
An aerospace components manufacturer operating 40 CNC machines across three 8-hour shifts faced a puzzling issue: despite running 24 hours a day, output remained far below expectations. Spindle run times, a critical indicator of productivity, averaged only 30%. Yet machines were booked around the clock.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
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