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Built for high mix, low volume.
Leanworx helps farm equipment manufacturers reduce setup time, avoid rework, and bring order to shifting priorities.
Tackle HMLV with Smart Visibility
Farm equipment manufacturing is inherently HMLV (high mix, low volume). With frequent part changes, variable batch sizes, and long setup durations, traditional tracking methods fail to deliver the visibility needed to optimize shop floor performance. Leanworx solves this by providing clear, instant data on machine status and operator efficiency, so you can stay nimble and profitable no matter how complex your schedule gets.
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Log every setup activity and flag issues like missing tools, drawings, or programs.
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Benchmark setup speed and accuracy per machine and operator to guide focused training.
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Notify supervisors instantly when a setup runs over time to minimize production delays.
Boost Uptime in Complex Production
Leanworx gives you real-time tools to manage complexity, from setup tracking to shift handover monitoring, so you can reduce downtime, increase consistency, and deliver faster, without firefighting.
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Break down rework by machine, part, and operator to uncover patterns and eliminate waste.
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Automatically detect downtime caused by delayed shift transitions and incomplete handovers.
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Generate targeted reports on recurring defects to accelerate problem-solving and reduce scrap.
Purpose-built for manufacturers running CNCs, VMCs, HMCs, and CMMs in small-to-medium batches.
Frequent changeovers in high-mix, low-volume production demand agile setup and scheduling.
Tool and program changes, often delayed by missing inputs, can stretch setups well beyond an hour.
Incorrect setups are a top contributor to avoidable rework and scrap, impacting throughput.
Shift handover delays, though often overlooked, chip away at available production time consistently.
Precision Tracking for High-Stakes Production
Track setup delays in real time including missing tools, programs, or drawings
Analyze setup efficiency by machine/operator to identify improvement opportunities
Reduce rework with rejection reports that pinpoint root causes
Minimize shift-change downtime by monitoring handover effectiveness
Trigger alerts on prolonged setups to reduce idle time and improve response
Support operator training and planning with per-part setup insights
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
An Indian automotive parts manufacturer faced growing challenges in managing operator efficiency and retention. While the company employed over 300 operators and ran 130 CNC lathes and machining centers, there was no reliable way to assess individual performance or reward high productivity. All operators received fixed salaries regardless of skill, discipline, or contribution to output.
A leading exporter of precision-machined castings for railways and off-road vehicles was facing a 15% annual growth in orders. At first glance, the solution seemed obvious: purchase 18 new machines to meet the additional demand. However, this would have required a ₹5.6 crore capital investment that the management was keen to avoid unless absolutely necessary.
A Tier-2 automotive parts manufacturer was losing close to 3 hours of productive time every day due to untracked machine downtime during shift changes. Across 39 CNC machines running three 8-hour shifts, this added up to a 12% reduction in daily output.
In a bustling hydraulic pumps manufacturing plant, one persistent issue was silently draining productivity — each of the 8 HMCs in a specific bay was experiencing one hour of daily downtime, consistently logged as “Waiting for Tool.” With each machine carrying a cost of ₹1000 per hour, the total monthly loss was nearly ₹2,00,000 across those machines.
An aerospace components manufacturer operating 40 CNC machines across three 8-hour shifts faced a puzzling issue: despite running 24 hours a day, output remained far below expectations. Spindle run times, a critical indicator of productivity, averaged only 30%. Yet machines were booked around the clock.
A leading springs manufacturer was facing an invisible yet costly problem: the absence of accurate, real-time production quantity data. Without knowing how many parts were being produced during each shift, they frequently overproduced, leading to inventory build-up and rising holding costs. On other days, they underproduced, causing delivery delays and reactive scheduling.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
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Ready to Simplify Your HMLV Shop Floor?
See for yourself how easy it is to move from guesswork to precision manufacturing.
