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High-speed precision needs high-speed visibility.
Leanworx helps spring manufacturers monitor machine performance, catch quality issues early, and reduce unplanned downtime , all in real time, without operator dependency.
High-Speed Quality with Full Traceability
Spring manufacturing is fast, high-volume, and incredibly sensitive to process variation. Even slight inconsistencies can mean the difference between a perfect spring and a reject. Leanworx helps you monitor critical parameters continuously, enabling quick corrections and consistent quality, so your production never skips a beat.
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Monitor spring coiling machines and heat treatment lines with second-level cycle time visibility.
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Automatically ignore setup parts to ensure clean, reliable output data.
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Track downtime across breakdowns, feed issues, and alignment errors with drill-down reports.
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Generate daily shift reports and alert supervisors on late starts or early stops.
Smart Monitoring for Spring Production
Leanworx gives you real-time, automated insights that help you optimize quality, reduce rejections, and stay audit-ready, without relying on operator memory or paper logs.
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Identify patterns with machine-wise, part-wise, and operator-wise rejection tracking.
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Use MTTA, MTTR, and MTBF reports to enable proactive maintenance workflows.
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Display real-time OEE, production counts, and planned vs. actual performance.
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Push alerts for abnormal downtime, rejections, and machine faults.
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Generate OEE and quality reports aligned with ISO and customer audit needs.
Built for ultra-fast cycle times (5–10 seconds), high-volume runs, and continuous production environments.
Most auto part plants run at just 60–70% OEE. Leanworx helps you unlock the rest , with no new machines.
Setup parts often get miscounted as good. We automatically filter them out for clean, audit-ready data.
Early stops and late starts quietly drain productivity. Our shift reports help teams self-correct fast.
Precision Tracking for High-Stakes Production
Accurate high-speed part counting that automatically excludes setup pieces
Monitor downtime from feed breakage, tension issues, or alignment faults
Track operator performance for quality consistency and retention
Reduce shift-change losses with daily visual reports that self-correct work ethic issues
Run maintenance reports and alerts to reduce unplanned downtime and support autonomous maintenance
Prepare reports for ISO, IATF, and customer audits with zero extra effort
Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.
A leading springs manufacturer was facing an invisible yet costly problem: the absence of accurate, real-time production quantity data. Without knowing how many parts were being produced during each shift, they frequently overproduced, leading to inventory build-up and rising holding costs. On other days, they underproduced, causing delivery delays and reactive scheduling.
Smarter Operations, Less Supervision.
Get real-time visibility into machine status, output, and utilization with zero manual reporting delays or guesswork, across every shift and cell.
Know what’s running, what’s lagging, and what’s stopped. Track performance and part flow as it happens across shifts and job types.
Capture every unplanned stop with automated alerts. Log accurate downtime reasons and send instant notifications to teams for faster response.
Monitor Availability, Performance, and Quality over time. Compare OEE across shifts, machines, and product types with no manual effort required.
Connect machines to the cloud for smarter decisions. Start collecting real-time data without disrupting existing tools or production workflows.
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Maximize Your Spring Manufacturing Efficiency
See for yourself how easy it is to move from guesswork to precision manufacturing.
