What is machine data collection? (And Why it is important)
What is machine data collection? In a manufacturing firm, machine data collection is the key to running the firm profitably. Machines make the parts that are sold to make money We need to maximize the capacity utilization of machines, to make as many parts as possible Only good parts can be sold to make money So we […]
How to improve machine operator efficiency ( 10 Easy Tips)
Operator efficiency has two components – how closely the operator conforms to standard cycle time and part unload-load time, and how well the operator conforms to quality standards. Improving it involves the following key actions: Determine the gap in the operator’s production rate from the ideal production rate. Remove production rate issues caused by problems […]
Steal Our Manufacturing daily production report Template
Manufacturing daily production report Download the Free Template Now In any manufacturing organization, decision makers at various levels, from cell supervisors to plant managers, need manufacturing production reports to run the shop floor efficiently. The reports give them information like this : What part is running on each machine? Who is the operator is on […]
How CEOs can reduce CapEx costs on new machines ?
Key Takeaways : High CapEx due to inaccurate demand forecast: Instead of buying new machines based on uncertain demand forecasts, CEOs should focus on improving machine capacity utilization. Low machine utilization due to poor data: Inaccurate and delayed data leads to poor decisions on production capacity. Improve capacity utilization with Industry 4.0: Real-time data from machine monitoring […]
How to increase production capacity in manufacturing in 2024
The most obvious answer to the question “How to increase production capacity in manufacturing” is to buy more machines. This is the easiest, but also the worst. The best answer is to increase the production capacity by improving the efficiency of machines and production lines by: Reducing machine downtime. Reducing part rejections. Reducing cycle times. […]
How to calculate utilization of a machine [The Easy Way]
How to calculate utilization of a machine ? The question ‘How to calculate utilization of a machine ’ can only be answered by first defining what is machine utilization or capacity utilization. Unfortunately, this is not a precise term and there are multiple definitions for it. Ratio of operating time of machine to the scheduled […]
How to reduce overtime in manufacturing ( Tried & Tested )
How do I work 2 shifts instead of 3, and do the same production ? If you are working 3 shifts of 8 hours each and manage to produce the same parts in 2 shifts, the benefits are huge. Advantages of reducing overtime in the manufacturing industry All your related costs are reduced by one-third. […]
Manual vs Automated Data Collection : Which Should You Use ?
Manual vs Automated Data Collection Data collection from machines is necessary to be able to run a manufacturing shop floor. The choice of manual vs. Automated data collection can impact the speed and accuracy of data on production and productivity: Production quantity. What is the current vs. Planned quantity ? Rejection quantity. How much is the […]
How Machine Downtime Tracking Software Stopped Night Shifts
Leanworx machine downtime tracking software enabled a firm to stop working in the night shift. With the help of Leanworx, they started making the same number of parts in 2 shifts, that they were making in 3 shifts earlier. This happened in 7 months. Stop working night shifts through downtime tracking software About the Leanworx user Aerospace […]
Is manufacturing monitoring system useless in SMEs ? [ Misconception Explained]
– A manufacturing monitoring system in SMEs yields big benefits in profits. – It is very affordable. – It pays back for itself in 1 or 2 months. – Industry 4.0 is primarily data collection directly from machines, followed by analysis, and action/reporting. – The key components are a sensor that collects data from the machine, […]