How a Pumps Manufacturer Recovered ₹2 Lakhs a Month by Eliminating Tool Wait Downtime in Just 24 Hours

One Small Fix, a Giant Leap in Profit

In a bustling hydraulic pumps manufacturing plant, one persistent issue was silently draining productivity — each of the 8 HMCs in a specific bay was experiencing one hour of daily downtime, consistently logged as “Waiting for Tool.” With each machine carrying a cost of ₹1000 per hour, the total monthly loss was nearly ₹2,00,000 across those machines.

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