Production efficiency software
Production efficiency software Improvement in production efficiency results in the following benefits: – More production with the same machines, or same production with fewer machines. – Reduced CapEx on new machines as orders increase. – Culture change and focus on producing efficiently instead of merely producing to targets. – Improved profits. Production efficiency software provides decision […]
How to track production in manufacturing
Tracking manufacturing processes In manufacturing firms, people who run the shop floors need production data to run the shop floor efficiently. The people are decision makers at various levels, from cell supervisors to plant managers, all the way up to the CEO. The data required is: Part running currently on the machine. Current part quantity […]
How to improve production in manufacturing [ 10 Easy Steps ]
There are two options to improve production in manufacturing: Increase the number of machines by buying more machines. Improve the capacity utilization of the existing machines. Buying more machines is the more obvious answer, but the bad answer. It will increase the capital expenditure (CapEx), the interest costs on the CapEx, increase manpower cost, floor area required, […]
What is machine data collection? (And Why it is important)
What is machine data collection? In a manufacturing firm, machine data collection is the key to running the firm profitably. Machines make the parts that are sold to make money We need to maximize the capacity utilization of machines, to make as many parts as possible Only good parts can be sold to make money So we […]
How to improve machine operator efficiency ( 10 Easy Tips)
Operator efficiency has two components – how closely the operator conforms to standard cycle time and part unload-load time, and how well the operator conforms to quality standards. Improving it involves the following key actions: Determine the gap in the operator’s production rate from the ideal production rate. Remove production rate issues caused by problems […]
Steal Our Manufacturing daily production report Template
Manufacturing daily production report Download the Free Template Now In any manufacturing organization, decision makers at various levels, from cell supervisors to plant managers, need manufacturing production reports to run the shop floor efficiently. The reports give them information like this : What part is running on each machine? Who is the operator is on […]
Manual vs Automated Data Collection : Which Should You Use ?
Manual vs Automated Data Collection Data collection from machines is necessary to be able to run a manufacturing shop floor. The choice of manual vs. Automated data collection can impact the speed and accuracy of data on production and productivity: Production quantity. What is the current vs. Planned quantity ? Rejection quantity. How much is the […]
Is manufacturing monitoring system useless in SMEs ? [ Misconception Explained]
– A manufacturing monitoring system in SMEs yields big benefits in profits. – It is very affordable. – It pays back for itself in 1 or 2 months. – Industry 4.0 is primarily data collection directly from machines, followed by analysis, and action/reporting. – The key components are a sensor that collects data from the machine, […]
Shop floor data collection : What It is & How It Works
Shop floor data collection What is shop floor data collection, and why is it even required ? This is the core of the requirement: – In a manufacturing firm, money is made by machines – To run profitably, production and quality must be maximized and cost minimized – To do this, decision makers in the […]
Best manufacturing data collection software for shop floors
Manufacturing data collection software Collect data automatically from machines on production quantity, downtime durations, etc. Collect other data from operators on downtime reasons, rejections, etc. Store the data in a central location. Analyze the data, show lower level decision makers current data for immediate action. Show higher level decision makers historical data to analyze trends […]