Machine Monitoring Software for Manufacturers

Collect live, accurate machine data without the guesswork

Leanworx Machine Monitoring software captures real-time machine utilization directly from your shop floor. Whether you have 1 machine or 250, our plug-and-play solution tracks every cycle, every downtime, and every opportunity for improvement — 24/7, automatically.

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The Invisible Cost of Unmonitored Machines

Unnoticed Downtime

Machines stop or slow unexpectedly, but without monitoring, these periods go untracked, wasting production time, delaying orders, and inflating operational costs.

Inaccurate Production Data

Manual logs and estimations create unreliable metrics, preventing managers from understanding true machine performance or making timely operational decisions.

Hidden Bottlenecks

Inefficiencies remain undetected, slowing overall production flow and causing cascading delays across processes that affect deadlines and shop profitability.

Delayed Maintenance

Without real-time insights, maintenance teams react late to issues, increasing repair costs and extending downtime unnecessarily.

Reduced Operator Accountability

Lack of visibility allows inefficient practices to persist, lowering overall team productivity and engagement while undermining operational discipline.

Excess Operational Expenses

Unmonitored machines consume more energy, generate scrap, and require extra resources, driving up production costs and eroding profit margins.

Monitor machines, maximize shop floor efficiency

Leanworx Machine Monitoring provides real-time insights on equipment performance, uptime, and productivity. By detecting inefficiencies and stoppages instantly, it enables rapid corrective action, optimizes resource use, reduces downtime, and empowers CEOs to make data-driven decisions that drive growth and profitability.

Transform Data Into Operational Excellence

Real-Time Performance Insights

Continuous monitoring delivers instant visibility into each machine’s output, ensuring timely detection of slowdowns, stoppages, or inefficiencies for immediate action.

Improved Uptime

Alerts and automated tracking reduce unplanned downtime, maximizing machine availability, supporting production schedules, and improving overall shop productivity.

Enhanced Production Quality

Monitoring detects deviations early, minimizing defects, scrap, and rework, ensuring consistent high-quality output and customer satisfaction.

Accurate Operational Metrics

Automated data collection replaces manual logs, providing reliable, actionable metrics to make informed management and strategic decisions.

Proactive Maintenance

Real-time alerts and performance trends allow maintenance teams to address potential issues before they escalate, reducing repair costs and downtime.

Cost Efficiency

Optimized machine utilization, reduced waste, and higher productivity directly lower operational expenses and increase profit margins for manufacturing operations.

What our subscribers say

Our subscribers includes some of the most prominent names in the manufacturing industry. Hear firsthand from leaders who have experienced the transformative power of our solutions.

We’ve seen a lot of OEE improvements because now we can understand the parts, the spindle runtime, how effectively we are running. It’s actually helped us to move from 3 shifts down to 2 shifts with more output. So we’ve moved from about 30% spindle utilization to now over 55% spindle utilization.

Gavin Price
MD Aaran1 Engineering

Our downtime has decreased by 10%. The downtime, especially in the night shift, has reduced by more than 25%, which is a very, very important thing for us and is contributing a lot towards our productivity.

Deepak Pinto
MD Zenith Precision

Overall, I see at least 8 to 10% efficiency improvement, especially OEE and the spindle run time. Setup time has been reduced and we can see an improvement of at least 10 to 12% production improvement.

B.T. Umesh
DGM, CIM Tools

It takes hardly 10 minutes for a person to connect to the machine. I can tell you that we are able to reduce the downtime, and we are able to improve productivity. The middle level supervisors and managers are also satisfied with the exact data that they are getting from the Leanworx system.

Gurpreet Singh
MD, Pal Shell Cast

With Leanworx we have been able to bring down our machine downtime by about 30% and increase in OEE by 10 to 15%, which is a huge saving. We have been getting fantastic results out of it. The reports that we generate every morning give us a good insight on the productivity and the performance of the operator as well as the machine.

Sanjay Desai
CEO, RBD Engineers

After implementing Leanworx we are no longer discussing the quality of data or accuracy of data. Discussion revolves around what can be done to improve productivity. Looking at the benefit of utilizing and improving the equipment utilization, the incremental cost that we incur by paying the subscription is very small and it's a good value proposition from our point of view.
L Krishnan
MD, TaeguTec India

When a customer asks, What is your OEE? We say 85%. Are we really at 85%? I don't think so. After installing Leanworx and improving systems, it's 88 when we finally checked the last time. So that's a substantial advantage.
Anil Machani
Director & President – Operations, SSS Springs

₹5.6 Cr Saved Without Buying New Machines

A leading exporter of machined castings used Leanworx to monitor 60 machines. The insight? Actual utilization was lower than reported, by fixing work discipline and reducing downtime, they froze all new machine purchases, saving ₹5.6 Crores in CapEx.

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