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OEE Monitoring Systems

OEE vs TEEP: Why They Are Not the Same

Written By

Dasarathi G V

|

Edited By

Roshni Shroff
August 20, 2025

|

10 Mins

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Most factories do not lose money because machines are slow.
They lose money because machines do not run enough.

TEEP helps you see the time and capacity that OEE never shows.

What Is TEEP?

TEEP (Total Effective Equipment Performance) shows how effectively a machine is used across all available time — 24 hours a day, 7 days a week.

While OEE looks at performance only during planned production time, TEEP goes one level higher and answers a bigger question:

“How much of the machine’s total possible capacity are we actually using?”

TEEP helps factories uncover:

  • Idle nights and weekends
  • Unused shifts
  • Hidden capacity
  • Lost revenue caused by machines not running


This makes TEEP a business and capacity metric, not just an operational one.

TEEP Calculation Formula

TEEP is calculated using this simple formula:

TEEP = Utilization × OEE

Where

Utilization Formula

Utilization = Planned Production Time ÷ Total Available Time

Total Available Time → 24×7 calendar time

Planned Production Time → Scheduled shifts

TEEP combines:

  • How often the machine runs (Utilization)

  • How well it runs (OEE)

TEEP Calculation Example

Let’s take a simple example.

  • Machine available: 24 hours per day

  • Planned production time: 16 hours per day

OEE during production: 75%

Step 1: Calculate Utilization

16 ÷ 24 = 66.6%

Step 2: Calculate TEEP

66.6% × 75% = 50%

 Even though OEE looks good, the machine is delivering only 50% of its true potential output.

This gap is invisible if you track only OEE.

Action point

If I take a loan from the bank to buy a machine, the bankers expect to be paid the principal + interest on the loan every month. They do not care how many hours I run the machine. If I run the machine only 12 hours a day, my revenue is half what it could have been if I ran it 24 hours a day. If orders are not a constraint, it makes sense for me to run my machine longer hours – run it 24 hours, run it across breaks, etc. TEEP makes more sense than OEE as a measure of my ability to repay the bank loan.

It is therefore important to understand the TEEP definition, TEEP calculation, and OEE vs. TEEP difference.

What Is OEE?

OEE (Overall Equipment Effectiveness) measures how well a machine performs during scheduled production time.

In simple words:

OEE shows how much of your planned production time was truly productive.

It combines three key factors into one number:

  • Availability – Did the machine run when it was supposed to?

  • Performance – Did it run at the right speed?

  • Quality – Did it produce good parts?

OEE Formula

OEE = Availability × Performance × Quality

OEE is mainly used to:

  • Reduce downtime
  • Improve cycle time
  • Improve quality

Compare performance across shifts and machines

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OEE calculator 

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Why OEE Alone Does Not Show the Full Picture

OEE is a strong metric — but it has a limitation.

It only measures scheduled production time.

OEE does not show:

  • Time when machines were not scheduled
  • Idle nights and weekends
  • Lost capacity due to fewer shifts
  • Business-level capacity gaps

This is why many factories see:

  • High OEE scores
  • But still struggle to meet demand
  • Or invest in new machines too early

OEE tells you how well machines run.
It does not tell you how much more they could run.

That’s the gap TEEP fills.

OEE vs TEEP

Factor OEE TEEP
Measures scheduled production time Yes No
Includes unscheduled time No Yes
Focuses on shop-floor efficiency Yes No
Focuses on capacity & utilization No Yes
Helps improve shift performance Yes No
Helps plan expansion & CAPEX No Yes

Simple way to remember:

  • OEE = operational view
  • TEEP = business and capacity view

How TEEP and OEE Work Best Together

High-performing factories don’t choose between OEE and TEEP.

They use both together.

  • OEE helps improve performance inside the shift
  • TEEP helps improve utilization outside the shift

When used together, teams can:

  • Increase output without overtime
  • Identify unused production windows
  • Delay new machine purchases
  • Align shop-floor data with business decisions

If OEE tells you how well machines run,
then TEEP tells you how much they could run.

Most factories lose money not because machines are slow —
but because they don’t run enough.

TEEP is how you uncover that unused time, and OEE is how you fix performance during productive time.

Together, they show the full picture of productivity and capacity.

Author

Dasarathi G V
Dasarathi has extensive experience in CNC programming, tooling, and managing shop floors. His expertise extends to the architecture, testing, and support of CAD/CAM, DNC, and Industry 4.0 systems.

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