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Prevent equipment failures , maximize uptime
Preventive Maintenance schedules routine insections servicing and part replacements to avoid unexpected equipment failures. By maintaining machines proactively, manufactures reduce downtime, extent asset life, improve productivity, lower maintenance costs, and ensure consistent operational performance for enhanced profitability.
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Overspending drains profits silently fast
Without Preventive Maintenance, machines break down unexpectedly, causing production delays, high repair costs, and unplanned downtime. Unscheduled failures reduce throughput, increase operational expenses, and impact delivery timelines, ultimately eroding profitability and operational efficiency
01
Machines break down without warning, halting production, delaying orders, and creating costly emergency repair situations that disrupt workflow.
02
Reactive maintenance is more expensive due to rush repairs, replacement parts, and emergency labor, driving up operational expenses.
03
Unplanned downtime lowers overall machine utilization, decreases output, and prevents timely order fulfillment, impacting customer satisfaction.
04
Neglecting routine maintenance accelerates wear and tear, reducing asset life and requiring premature capital expenditure.
05
Faulty or wom equipment increases the risk of accidents, endangering operators and creating potential regulatory liabilities.
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Emergency repairs demand unplanned labor and resources diverting attention from strategic tasks and lowering overall operational efficiency.
Schedule maintenance, prevent costly downtime
Leanworx Preventive Maintenance solutions monitor machine health, predict potential failures, and schedule timely servicing. By proactively managing equipment, manufacturers reduce breakdowns, extend asset life, optimize workflows, improve productivity, and lower operational costs while ensuring reliable, continuous operations.
01
Scheduled inspections and maintenance prevent unexpected machine failures, keeping production running smoothly and ensuring delivery deadlines are consistently met.
02
Proactive servicing reduced emergency repair expenses, expensive part replacements, and overtime labour, lowering overall operational costs.
03
Regular maintenance and timely part replacement reduce wear, prolonging machine life and deferring capital expenditures.
04
Reliable machines operate at peak efficiency, increasing output, reducing idle time, and boosting overall shop floor performance.
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Properly maintained equipment minimizes safety risks for operators, ensuring compliance with regulations and creating a safer work environment.
06
Predictable maintenance schedules allow efficient allocation of labour, parts, and downtime, improving operational planning and overall shop floor efficiency.
in Profit Before Tax (PBT)
in OEE in just 2 weeks
by postponing unnecessary new machine purchases
in Operator retention
in Cutting tool costs
Built for the Factory Floor. Optimized for Business Impact.
| Features | What it Does | Why it Matters |
|---|---|---|
|
Real-Time Machine Data |
Streams live data from machines to the Cloud every few seconds |
Immediate corrective actions, no waiting for end-of-shift reports |
|
Universal Compatibility |
Works with any machine, CNCs, SPMs, legacy equipment |
Full shop floor coverage without expensive upgrades |
|
Plug-and-Play Setup |
Installs in hours, not weeks |
Minimal disruption, faster ROI |
|
Mobile Alerts |
Critical issues pushed instantly to mobile |
Fix problems before they escalate |
|
Automated Reports |
Daily, weekly, and monthly summaries sent to your inbox |
Always be audit-ready, make faster data-driven decisions |
What Sets Leanworx Apart?
No complex IT projects, no heavy customizations.
From small shops to sprawling factories, Leanworx grows with you.
Act on downtime or performance dips the moment they happen, not hours later.
Get big-industry features without big-ticket pricing.
Purpose-built by manufacturing experts, not generic SaaS developers.
A leading exporter of machined castings used Leanworx to monitor 60 machines. The insight? Actual utilization was lower than reported, by fixing work discipline and reducing downtime, they froze all new machine purchases, saving ₹5.6 Crores in CapEx.
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